Can a cam chain tensioner on a Ninja 250 break?

Can a cam chain tensioner on a Ninja 250 break?

While there have been a few reports of failure, the cam chain tensioner is not a big issue for 250 owners. Leon, a long-time club member and multiple 250 owner, says not to worry about it: “I’ve never had an issue with a cam tensioner on the Ninja. In this case, fixing it before it breaks may be what causes it to break.”

Where is the cam chain tensioner located on a Kawasaki?

Part number for the whole assembly is 12048-1106. The Kawasaki Service Manual doesn’t call for any maintenance or lubrication of the cam chain tensioner. It lives in the engine interior and is exposed to oil splashes and vapors, so it receives some lubricant on its own.

How do you tighten a cam chain tensioner?

Slip the ball bearing and retainer spring over the pushrod. Place the assembly over the crankcase mounting position and insert the tensioner pushrod into the hole. Put a drop of blue Loctite on both mounting bolts. Tighten them by turning each a bit at a time.

How does a tensioner attach to a crankcase?

There are 2 bolts that hold the tensioner to the crankcase. The tensioner is under pressure from a rather strong spring, so be sure to back the mounting bolts out a little at a time on each side so the tensioner assembly does not become “cocked”. Take special care toward the end of the mounting bolts’ travel.

While there have been a few reports of failure, the cam chain tensioner is not a big issue for 250 owners. Leon, a long-time club member and multiple 250 owner, says not to worry about it: “I’ve never had an issue with a cam tensioner on the Ninja. In this case, fixing it before it breaks may be what causes it to break.”

What do you need to know about timing chain replacement?

Also verify that your model is equipped with a timing chain and not a timing belt. These two parts perform the same task, but replacing them can be quite different. This procedure is only for replacing a timing chain. Clean the engine with the proper degreaser thoroughly before beginning.

Part number for the whole assembly is 12048-1106. The Kawasaki Service Manual doesn’t call for any maintenance or lubrication of the cam chain tensioner. It lives in the engine interior and is exposed to oil splashes and vapors, so it receives some lubricant on its own.

Can a 1986 Kawasaki KX250 be repaired?

Genuine parts give 1986 Kawasaki KX250 KX250D owners the ability to repair or restore a broken down or damaged machine back to the condition it first appeared in on the showroom floor.