Where to find timing marks on a VW Transporter T4?
This video will show you where to find timing marks on a VW Transporter T4 (AJT) 2.5 TDI engine. My van has manual transmission and it is MY 2002. These should also work at least on an ACV coded engine. About a week ago the diesel injection pump belt pulley stripped the teeth out of the belt and the engine stopped running.
How to install a gasket on a Eurovan?
Install gasket onto guide pins. 2) Install cylinder head onto cylinder block. Do not use any type of sealant. Install remaining head bolts and tighten by hand. Remove Guide Pins (3070) and install head bolts No. 9 and 10. 3) Tighten cylinder head bolts (in 3 steps) in sequence to specification. See Fig. 6. See the TORQUE SPECIFICATIONS table.
Where are the timing marks on a diesel engine?
About a week ago the diesel injection pump belt pulley stripped the teeth out of the belt and the engine stopped running. The official timing mark for the camshaft is on the injection pump, but because of the broken belt it’s no use. I needed to find out where the marks are for the camshaft and in addition also the injection pump timing marks.
How often should you change the tensioner on a 2.5 VW?
Good rule of thumb on all belts in the 2.5’s is to change them every 80k – 100k miles, so you could go through 2 or more belts depending on how long your 2.5 lasts. As far as the tensioners, these could last through the vehicle’s lifetime, unless the two problems above occur.
When did Volkswagen Transporter T4 routine maintenance guide come out?
Our Volkswagen Transporter T4 routine maintenance guide comes straight from our best-selling manual for 1990 to 2003 diesel engines and has all the information you need! Modern cars and vans need much less maintenance than the vehicles of 25 years ago, but they still have needs.
How to change the cam timing belt on a VW T4?
When I hit the ground the bolt came loose. nice one, used the above info to change the cam belt on my 2.4 aab T4. Took just 2 hours, but did not change pump belt because its more involved on the 2.4, ( no tensioners ). Very comprehensive answer it took me 5 hours to read it.
Can the cam timing on a 2.5 TDI axe engine be done without?
Volkswagen Transporter: can the cam timing on a 2.5 tdi axe… 130,000 timing 1,2 ,3 Crank sprocket position relative to cam sprocket disturbed during belt refit. Timed using 4 cyl backplate settings. … read more
How often should a VW T4 Transporter be serviced?
The pre 1999 1.9 models with engine code ABL and the 2.4-liter models with engine code AJA VW T4 service schedule should have the oil and filter changed every 6,000 miles (some even say 5,000 miles here) or 6 monthly to prevent sludge build up which can be fatal to the engine. Other models should be serviced every 9,300 miles (15,000 KM)
How to replace the timing belt on a VW Transporter?
While holding the camshaft pulley, tighten the bolts to the correct torque and remove the timing tools. Rotate the engine two turns clockwise, ensuring that the timing tools can be reinserted without a problem.
Can you change the clutch on a T4 Transporter?
What you don’t want is to buy a T4 that is at the end of it’s clutch life as it is a major repair to get it changed. A clutch replacement on the T4’s involve the unbolting of the engine mounts as well as a lot of the ancillary items to allow enough free movement in the engine to enable you to slide the gearbox out.
What is the timing on a VW bus?
Timing a VW BUS (bays 1968 – 1979) Timing is the setting of the moment that the spark plug fires. The purpose of this article is to give simple instructions on professionally setting the timing. It is not a discussion of the theory, or why it is done this way.
How to start a VW Transporter 2.5 TDI?
All work will be conducted in the pit, so you need to put the vehicle so that the right wheels are as close as possible to the edge, it will provide ease of operation. Wait until the engine cools down, then start work. Let’s start. Radiator Grill. Insulated Pallet. Intercooler Bolster. Fuel Flow Meter Connector. Washer Jar Extension.
How to fire order a VW T4 TDI 1998?
Easiest way to do this is to get the car on level ground, put it in 5th gear, handbrake off and pull / rock the car forwards. You are looking to line up the timing dot on the crank pulley to the notch on the cover. At the same time observe which direction the rotor arm turns as well i.e. clock or anti-clock wise.
Are there any known problems with the transporter 2.5 TDI engine?
This topic has 22 replies, 18 voices, and was last updated 4 years ago by steveh. Are there any known problems with it apart from water pumps failing? Dunt get on very well with the auto box so if you do get one don’t go auto box
When did the VW Transporter T5 come out?
Introduced in 2003 the Volkswagen Transporter T5 has sold over 63,000 models in the UK. A popular vehicle in the aftermarket, a cam belt replacement on the VW is an ideal repair for the independent garage business.